Commissioned a 500 Nm³/Hr, 99.999% purity nitrogen plant for RCF Mumbai—overcoming Mumbai’s harsh climate and complex government compliance to deliver a zero purge loss Cu-dx system with flawless execution.

Client: Rashtriya Chemicals & Fertilizers Ltd. (RCF)

Capacity: 500 Nm³/Hr PSA Nitrogen Generator (99.999% purity, Cu-dx Model, No Purge Loss)

Location: Chembur, Mumbai, India

Year of Commissioning: 2014

Overview:

RCF, a premier Government of India public sector enterprise, needed a nitrogen generation system capable of sustaining ultra-high purity output (99.999%) while eliminating purge loss. This was to be deployed at their facility in Mumbai—an industrial zone marked by high humidity, fluctuating temperatures, and strict operational oversight.

Key Challenges:

Climatic Impact: Mumbai’s hot, humid conditions posed a risk to equipment sensitivity and long-term stability.

Bureaucratic Complexity: Government procurement involved a highly competitive tender, with heavy scrutiny on technical compliance, financials, and documentation.

Security & Access: With the plant operating under CISF protection and multiple compliance layers, execution had to be delay-free and regulation-friendly.

Solution & Execution:

Nuberg GPD tailored the Cu-dx PSA Nitrogen Generator with specialized environmental shields and robust instrumentation to counteract Mumbai’s moisture-laden climate. Every system component was designed for stable output even under tropical operating loads. The company secured the project purely on technical merit and solution quality, standing out among multiple bidders. The documentation, compliance protocols, and on-ground execution reflected a deep understanding of working with public sector undertakings.

Impact:

RCF’s nitrogen system went live on schedule, with zero deviations in purity or performance. Nuberg GPD reinforced its standing as a technically proficient and tender-compliant EPC provider, capable of balancing engineering, environment, and regulatory demands with precision.