PSA Nitrogen Generation Plant – Bulandsahar
Reliable on-site nitrogen generation for continuous industrial operations
Customer
Apollo Coated Products Pvt Ltd
Location
Bulandsahar
Commissioned Date
20.11.25
Plant Specs
500 Nm3/Hr PSA N2 Plant Dx. Model
(No Purge Loss Type)
Industry Served
Steel Industry (Galvanizing Furnace)
This project involved the engineering, manufacturing, assembly, testing, and commissioning of a PSA nitrogen generation plant (Dx. model) designed to support nitrogen requirements for a galvanizing furnace application in the steel industry. The system was engineered to deliver a stable nitrogen supply at a capacity of 500 Nm³/hr, ensuring effective inerting and atmosphere control during high-temperature galvanizing operations.
The plant was fully fabricated and assembled in-house, followed by comprehensive inspection and performance testing prior to dispatch. The design incorporated a no purge loss configuration, enabling improved nitrogen recovery and enhanced energy efficiency. Engineering emphasis was placed on operational reliability, purity stability, and safe performance under continuous furnace operating conditions.
The installation was executed as a compact, skid-mounted package, enabling seamless site integration and reduced commissioning time.
Project Outcomes
- Delivered a dedicated nitrogen generation solution for galvanizing furnace operations
- Achieved stable and continuous nitrogen supply for atmosphere control
- Eliminated purge losses through no purge loss system configuration
- Improved nitrogen utilization efficiency and reduced operating costs
- Enhanced process safety and consistency in galvanizing operations
- Enabled faster installation and commissioning through skid-mounted design
- Ensured reliable performance under continuous high-temperature condition